Sr. Process Engineer (Chemical)

Jacuzzi Group
Roselle, IL

Jacuzzi Group is a leading global manufacturer, specializing in hot tubs, swim spas, baths, showers, saunas, and pool equipment. With a diverse portfolio of well-known brands and over 65 years of experience, we are dedicated to providing innovative wellness products to consumers worldwide. We're currently seeking a highly skilled and experienced Sr. Process Engineer to join our team!

We are seeking a driven, innovative Senior Process Engineer (Chemical) to join our engineering team, supporting the growth and excellence of our Foam product producing plant. This role will leverage your deep understanding of chemical process, particularly in polyurethane foam or similar polymer-based industries. To optimize, troubleshoot, and continuously improve our manufacturing operations. As a senior technical leader, you will collaborate with production, quality, and R&D teams to scale new processes, resolve technical issues, and implement best practices for high-volume, high-quality manufacturing.

Requirements
  • Lead process improvement initiatives focused on foam chemistry, polymerization, and curing to drive consistency and reduce defects in production.
  • Support introduction of new foam formulations and work cross functionally on new product launches from pilot through full-scale production.
  • Serve as plant subject matter expert on chemical process controls, ensuring compliance with all safety, environmental, and regulatory standards.
  • Analyze production data, identify process bottlenecks, and implement corrective actions to maximize yield and minimize scrap.
  • Mentor and train engineering and production staff on best practices in foam handling, mixing, and application.
  • Evaluate and recommend new equipment, automation, and technologies to advance plant capabilities.
  • Take an active role in assessing suppliers and partner with vendors of chemicals, resins, and additives to troubleshoot and overcome challenges.
  • Other duties as assigned.

Knowledge, Skills and Abilities
  • Able to embrace guidance and eager to learn from those around you; a passionate self-starter who actively pursues challenges.
  • Ability to juggle multiple tasks and stay productive even when under tight deadlines.
  • Great verbal and written communication skills
  • Strong customer service manufactured focused individual.
  • Demonstrated ability to collaborate effectively with colleagues, possess self-motivation, and exhibit strong skills in team building.
  • Technical skills should include CAD software (SolidWorks preferred), Microsoft office applications.

Educational and Qualification requirements:

  • Bachelors or masters degree in chemical engineering, Polymer Science, Material Science, or related field.
  • 10 + years of process engineering experience in foam, polyurethane, or a closely related industry.
  • Proven track record of process optimization, defect reduction, and technical troubleshooting in a manufacturing environment.
  • In-depth knowledge of foam chemistry, mixing systems, and polymer processing.
  • Strong analytical, communication, and project management skills.
  • Experience with Lean, Six Sigma, or other continuous improvement methodologies preferred.
  • Working knowledge of EHS compliance and safe chemical handling practices.

Compensation

Salary starting at $80,000+ (based on experience)

Benefits

  • F ull benefits: Medical, Dental, Vision, HSA/FSA
  • 401K with matching program
  • Positive company culture, supportive team/management
  • Future growth potential into Supervisor/Management role
Posted 2025-08-30

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