Electrical Assembler

Electrical Assembler

Position Summary:

The Electrical Assembler plays a critical role in the full-cycle electrical assembly of the companies’ machines, working within the assembly shop to build, wire, and test complex industrial systems. Depending on experience level (Trainee, Intermediate, or Senior), responsibilities range from hands-on training alongside senior electricians to independently performing advanced wiring, diagnostics, and machine startup support. This position requires a strong foundation in electrical principles, attention to detail, safe work practices, and the ability to interpret schematics, handle tools and equipment, and collaborate closely with engineers and mechanics. Travel, shift flexibility, and physical stamina are essential, as the role may include up to 30% travel and overtime to meet production schedules.

Employment Type: Full Time – Hourly (1st Shift)

Key Responsibilities:

• Assemble, install, and wire electrical components, control panels, motors, and electronic devices on CNC machinery according to schematics and assembly drawings.

• Route and terminate cables (e.g., motor power, encoder, ethernet, I/O, circuit breakers, computers, cameras, relays).

• Perform continuity checks, ring out wiring, verify I/O circuits, and ensure proper grounding and phasing of incoming power.

• Use tools including multimeters, phase meters, crimpers, soldering irons, knockout punches, and heat guns to perform precise electrical work.

• Install electrical enclosures, I/O racks, ductways, brackets, and wireways, including drilling and tapping as needed.

• Interpret and cross-reference schematics, part lists, and bills of materials (BOMs).

• Maintain accurate documentation, including checklist completion, schematic markups, product release forms, and ENOC documentation.

• Collaborate with mechanics and engineers during system integration, startup, and troubleshooting phases.

• Safely operate forklifts, scissor lifts, ladders, and man lifts to perform overhead or elevated tasks.

  Qualifications:

• Understanding of electrical/electronic theory, including AC/DC systems, single- and three-phase power, resistance, inductance, capacitance, and grounding principles.
• Basic understanding or reading and interpreting electrical schematics and assembly drawings.
• Experience in handling electrical tools and diagnostic equipment such as oscilloscopes, megohmmeters, data loggers, and feedback setup tools.
• Ability to complete Printed Circuit Board (PCB) assembly.
• Solid computer and basic math skills for documentation and system input.
• Strong planning, prioritization, and problem-solving skills.
• Excellent teamwork, communication, and adaptability in dynamic shop environments.

Qualifications & Experience

• High school diploma or equivalent required; technical certification in electrical systems or industrial technology preferred.
• Previous experience in electrical assembly within the machine tools or industrial equipment sector.
• Ability to travel nationally or internationally up to 30% in accordance with Ingersoll Service Policy.
• Availability to work overtime and second shifts as needed.

Location & Compensation:

• Rockford, IL
• Pay: $17-30 p/hr DOE
• Benefits package, including health, dental, vision, life insurance, and a 401(k) match.
• Join the team to work on groundbreaking projects known for its innovation.

About Lean Synergy: Lean Synergy Staffing is a Veteran-owned & operated recruiting firm dedicated to aligning top-tier talent with high-impact roles across diverse industries. Our team, comprised of experienced military professionals and industry specialists, brings a mission-driven approach to workforce solutions. With a specialized focus on placing skilled change management professionals, we help organizations navigate transformation with precision. We are committed to supporting transitioning service members, veterans, military spouses and civilian professionals by providing access to meaningful, long-term career opportunities that drive success for government, public and private sector clients.