Process Engineer

Job Summary:

The Process Engineer is responsible for providing hands-on process improvements using a combination of Engineering and Lean skill sets to support our key performance indicators of Safety Quality Delivery Cost and Innovation. Responsible for the technical components of quality in card manufacturing and services. Plans directs and carries out work flow design and R&D assignments.

Key Responsibilities:

• Drive the advancement of manufacturing operational processes and material replenishment systems to meet client pull demands.
• Optimize systems flow creation equipment performance and resources. Lead the tactical efforts towards the achievement of the strategic plan objectives.
• Drive the promotion and facilitation of Lean Engineering events supporting the entire value chain. This position will focus on key cross functional process and system improvements allowing us to accelerate the standardization stability and simplification in the manufacturing and key client facing business processes.
• Develop enhance and implement systems that increase efficiency and optimize all phases of service or production processes from design to manufacturing.
• Oversee and directly participate in process design projects and ensure the efficient and safe functioning of all the processes related to producing a product substance or service.
• Conduct problem solving exercises including root cause analysis corrective action and preventive action implementation for plant operations. Utilizing the following:
• Visual Management systems
• Sustainment of 5S
• Set Up Reduction - SMED methodologies
• Waste Reduction
• Optimizing Inventory Control/Kanban System
• Line Balancing and Flow Creation
• Gemba utilization including leading huddles
• Evaluate existing processes suggest measures for improvement and configure manufacturing systems to reduce cost improve sustainability boost productivity quality and profitability and develop best practices within the production process.
• Implement methods and process designs create prototypes conduct testing and make necessary modifications where required.
• Consult with suppliers and vendors and make recommendations relating to materials used in the manufacturing process.
• Analyze facility layout equipment requirements and work flow and develop plant layouts for improvement of workflow security and safety.
• Oversee installation and start-up of new equipment and processes.
• Provide technical input to production and clients.
• Develop programs and processes to improve the performance of cards manufactured.
• Perform other related duties as assigned.

Qualifications:

• Bachelors degree in an Engineering discipline and/or a combination of college education
• Minimum of 5 years experience in manufacturing process engineering or quality engineering.
• Process/Manufacturing Engineering experience in an industrial environment.
• Must have proven team leadership / facilitation skill sets.
• Practitioner of Six Sigma concepts (or Six Sigma certifications)
• Computer proficiency and experience with general engineering software solutions.
• Effective written and verbal communication skills.
• Strong practical skills within a Lean manufacturing environment is highly desirable.
• Experience with various manufacturing process technologies.
• Working knowledge of manufacturing equipment and systems.
• Lives the Continuous Improvement culture and can drive change.
• Passionate about Lean and the attainment of key initiatives.
• Strong data driven process and system methodologies.
• Ability to hold self and others accountable.
• Enjoys plant level hands-on involvement in the improvement process.

The pay range for this position is $82000 - $88000 per year and is eligible for an annual bonus. Benefits offered to eligible employees include medical (PPO and HDHP with HSA) dental vision paid time off paid holidays 401K w/ employer match short/long term disability life insurance healthcare and dependent care flexible spending EAP commuter benefits education assistance pet insurance legal and more.

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GieseckeDevrient ePayments America Inc. is an Equal Opportunity Employer M/F/Veteran/Disability/Sexual Orientation/Gender Identity

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