Manager Manufacturing Quality Engineering
KEY RESPONSIBILITIES:
Manufacturing Quality & Process Excellence
- Lead, manage, and ensure the accuracy and effectiveness of all manufacturing quality engineering activities across assigned operations.
- Identify, develop, and deploy new or improved manufacturing methods to enhance safety, quality, productivity, cost efficiency, and build schedules.
- Apply robust engineering fundamentals, quality tools, and standardized processes to achieve stable, capable, and compliant manufacturing outcomes.
- Ensure all manufacturing work instructions, control plans, process documentation, and procedures are accurate, current, complete, and rigorously followed.
- Lead PFMEA development and maintenance, ensuring strong feedback loops between product design, manufacturing, and test activities.
- Champion first-time quality, scrap reduction, and continuous product and process improvement initiatives.
New Product Launch & Program Management
- Lead end-to-end manufacturing quality support for new program launches from quotation through SOP and full production.
- Own APQP execution, ensuring successful completion of PFMEA, Control Plans, PPAP, Run @ Rate, and launch readiness reviews.
- Develop and execute realistic project plans aligned with cost, timing, capacity, and quality targets.
- Serve as the primary manufacturing quality interface between product development and manufacturing teams to ensure robust product and process readiness.
- Participate in review and quotation activities for new programs, including assessment of process feasibility, tooling, equipment, and quality risks.
Customer Quality & Issue Resolution
- Maintain strong customer focus in defining quality expectations, prioritizing issues, and driving corrective actions.
- Lead and support customer claim resolution, containment, root cause analysis, and corrective action using disciplined problem-solving methodologies.
- Ensure effective escalation, communication, and documentation of emerging customer issues in alignment with global and plant-level escalation procedures.
- Prepare and deliver technical presentations and quality updates to customers, leadership, and cross-functional teams.
Operational Support & Cross-Functional Collaboration
- Provide daily manufacturing quality engineering support to operations, proactively identifying risks and addressing issues impacting quality and delivery.
- Work closely with Operations, Engineering, Quality, Maintenance, and Supply Chain leaders to drive aligned execution.
- Evaluate and implement solutions involving new technologies, equipment, materials, or manufacturing concepts.
- Confer with management and production teams to determine engineering feasibility, cost effectiveness, and customer demand for new and existing products.
Leadership, People & Performance Management
- Own departmental master planning, including resource allocation, workflow prioritization, and KPI deployment.
- Drive performance to achieve manufacturing and quality KPIs; monitor trends and implement corrective actions.
- Build, coach, and develop a high-performing manufacturing quality engineering team.
- Set clear expectations, conduct performance reviews, provide constructive feedback, and ensure individual development plans are executed.
- Actively participate in recruiting, onboarding, and talent development activities.
- Foster a culture of teamwork, accountability, and continuous improvement across production teams and AQP Steering Committee activities.
Strategy, Capital & Systems Management
- Assist in the development and execution of the Manufacturing and Quality Engineering strategic plans.
- Recommend, justify, and administer capital investments, including tooling, equipment, and process improvements.
- Review, quote, and support selection of production equipment, tooling, and gages; track tooling and authorization for expenditure (AR).
- Ensure effective documentation, quality systems, and process control mechanisms are developed, implemented, and maintained.
Safety, Compliance & Workplace Standards
- Lead by example in compliance with plant safety rules, PPE requirements, housekeeping standards, and code of conduct.
- Ensure team participation in safety and health training and reinforce a culture of safety and operational discipline.
WHAT WE’RE LOOKING FOR:
EDUCATION and/or EXPERIENCE:
- Bachelor’s degree in engineering or related technical field from a four-year college or university.
- 7 -10 years Engineering experience.
- Managed/Facilitated two product launches/programs.
- Must be available to travel 5 days/month with minimal notification.
KEY JOB SKILLS/EXPERIENCE:
- DOE [Echip]
- Product knowledge
- Motivation and team building
- Thorough understanding of manufacturing processes
- Thorough understanding of quality systems
- Time and Motion analysis
- Economics and cost analysis
- Value analysis
- Budgeting
- Strong product launch experience
- Tool and fixture design experience
- Automation design and application
- Geometric Dimensioning and Tolerancing (GD&T)
- Communication (verbal & written) skills for both internal and external customers
- Strong presentation, organization and project management skills (gantt & PERT charts)
- SMED theory and application
- Failure Mode Effects Analysis (FMEA)
- Problem solving skills (Paynter chart, Fish Bone)
- Visual factory concepts
- Ergonomics
- Statistical Process Control (SPC)
- Health and Safety systems and procedures
- Knowledge of the automotive industry and customers
WHAT WE BELIEVE:
Inclusion - We value diversity in people, ideas, and experiences.
Integrity - We believe in transparency, authenticity, and depend on each other to deliver what we promise.
Excellence - We contribute to our developments by seeking knowledge and sharing information.
Responsibility - We care about our local communities and the global environment.
Collaboration - We are one BorgWarner
For a listing of Dixon openings: Job Search
Pay & Benefits
Annual Salary Range: $ 125,600 - $172,700
Benefit info: U.S. Benefits - BorgWarner
Some of the benefits highlights below for all fulltime employees:
Day 1 Medical Coverage with potential of no monthly premium
Onsite Health Clinic for employees and dependents (age 6 and over) at no cost
Dental, Vision, Life, AD&D, and Disability Coverage
Tuition Reimbursement Program after 18 months
Retirement Savings Plan (401k) with a matching program
Company paid holidays and vacation starting Day 1
Salary Range:
$125,600 - $172,700Global Terms of Use and Privacy Statement
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