Product Engineer - Slip Ring (Electrical) (Lake Villa)
- Analyze, design, develop and complete life cycle support of sliding contact slip rings for the transmission of power, digital signals, analog signals, RF (3+GHz) shielding and ground based on customer specifications, company and industry standards.
- Develop schematics and printed circuit board layouts for power and digital data transmission circuits.
- Analyze electrical systems described in customer requirements and match Deublin's technology offerings to create new custom products.
- Review mechanical designs to ensure required electrical properties are met by design features and callouts on print.
- Perform proof of concept and validation testing on new products, concepts, and materials for use in new commercial products. Communicate results through written formal report and presentations.
- Application support of slip ring product line with customers via email, phone, web meetings, and in person visits.
- Determine sources for new parts and support procurement department in qualifying the supplier.
- Analyze and determine discrepant material dispositions.
- Make sales calls with Sales representatives at customer sites.
- Assemble and test prototype slip ring assemblies for internal and external use and assist manufacturing and assembly on first production builds.
- Product validation, HALT (highly accelerated life testing), verification and compliance testing using motor drives, multimeters, hi-pot (high potential) tester, oscilloscope, etc.
- Develop and test new concepts and materials as needed for new products, performance improvements and cost reductions.
- Analyze and determine possible product failure modes and establish a project plan of action to increase reliability.
- Apply DFM (design for manufacturability)/DFA (design for assembly) to products as needed.
- Participate in Aerospace and Defense project development.
- Bachelor's degree in Engineering required, Electrical Engineering preferred.
- Minimum 3 years of relevant experience required , Slip Ring Engineering preferred.
- Radio Frequency (3+GHz) experience preferred.
- Knowledge of quality assembly and soldering practices and methods and ability to perform basic soldering and assembly of electrical and mechanical components
- Experience with PCB design including component selection, best practices for power and data layouts, and mechanical interfacing
- Ability to analyze an electrical component and/or systems power handling capabilities within an operating environment
- Familiarity with electrical shielding and EMI mitigation in electrical systems
- Ability to specify and assess the quality of static contacts such as solder joints, crimps, and bolted connections.
- Familiarity with common materials used in electrical systems for bulk conduction, contacts, and insulation
- Ability to find and interpret international standards to justify design concepts
- Familiarity with compliance testing requirements internationally
- Ability to design new products through use of CAD techniques, calculations, and testing.
- Knowledge of test methods to verify electrical performance of products (signal noise, impedance, dielectric withstanding, etc.)
- Ability to perform MTBF and FMEA.
- Professional Development : Educational assistance programs and opportunities for career growth.
- Supportive Environment : A stable, team-based culture that values collaboration and innovation.
- Inclusive Workplace : Join a company committed to equity, diversity, and inclusion, fostering a culture of belonging.
- Comprehensive Benefits : 401(k) plan with matching contributions, health insurance (medical, dental, vision), FSA and HSA options. Generous PTO and paid holidays for a healthy work-life balance.
- Compensation : This is a salaried exempt position with a pay range from $72,000- $140,000 per year. Pay will be based on qualifications and experience.
- Location: This role is based at the Deublin Company facility in Waukegan, IL. The role will be on site five days per week, with the opportunity to expand to 3 days onsite / 2 days work from home, based on performance, and following a 90-day introductory period.
- Travel: 20% travel with Sales representatives to customer sites.
- Relocation : Relocation Benefits provided for this position.
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