Material Flow Engineering Manager
Job Title: Material Flow Engineering Manager Location: Normal, IL Zip Code: 61761 Duration: 12 months Pay Rate: $54.38 - $71.91/hr. Keyword's: #Normaljobs; #MaterialFlowEngineeringManagerjobs; Start Date: Immediate We provide a competitive pay and benefits package. This position is offering a pay range of $54.38 - $71.91/hr. however, Belcan considers several factors when extending an offer, including but not limited to education, experience, geographic location, and discipline. Benefits offered may include health care, dental, vision, life insurance; 401(k); education assistance; paid time off including PTO, holidays, and any other paid leave required by law. Job Summary: The Material Flow Engineering Manager at Client is a critical leadership role responsible for designing, optimizing, and executing the end-to-end material supply chain, from external suppliers directly to the assembly line. The primary goal is to ensure material availability to meet high-volume production targets while maintaining efficiency and safety. This role requires a technical leader capable of navigating ambiguity, driving cross-functional strategy, and implementing "first-principles" engineering solutions across the global footprint. Key Responsibilities ● Advanced Automation and AI Strategy:
- Lead automation of supply chain logistics and high-impact projects that bridge the gap between physical logistics and digital intelligence.
- Leverage Artificial Intelligence and advanced automation to predict bottlenecks before they happen and optimize throughput in real-time.
- Direct the deployment and integration of material handling automation, including Autonomous Guided Vehicles (AGVs), Automated Storage and Retrieval Systems (ASRS), and conveyor systems.
- Lead the development, modeling, and analysis of material flow strategies (e.g., sequencing, batching, storage) to achieve optimal cost, space utilization, and throughput.
- Develop models to analyze the cost, throughput, and space factors for part sequencing, material batching, intermediate storage locations, and other material flow strategies.
- Oversee the optimization and maintenance of cross-functional databases to ensure data integrity for material tracking and inventory control.
- Collaborate with IT to architect and implement digital systems tailored to support evolving operational requirements.
- Configure control cycles and logic for FLP and PACE systems to automate material replenishment triggers. (Client software)
- Strategize IT hardware requirements and oversee the deployment of technology interfaces across the production floor.
- Oversee the creation of efficient, Lean, and safe factory layouts and material flow plans, covering all processes from receiving through delivery to the production line.
- Design high-efficiency warehouse layouts, including kitting cells, AGV pathways, and optimized material supply routes.
- Specify and integrate material handling assets, including tuggers, AGVs, forklift and custom-engineered racking systems.
- Partner with Manufacturing Engineering (MEs) to engineer material delivery solutions (dollies, lift tables, GFRs) that align with specific packaging ergonomics.
- Engage with the Continuous Improvement (CI) team to prototype innovative equipment and optimize process cycle times.
- Manage cross-functional project teams, vendor relationships (LLP), and project timelines to successfully deliver on safety, quality, and production metrics.
- Conduct data-driven workload analysis to determine precise Headcount (HC) requirements and labor allocation.
- Lead formal 'buy-off' procedures with Operations to ensure new processes meet safety, ergonomic, and throughput standards.
- Drive project momentum through weekly status reporting, cross-functional alignment meetings, and proactive bottleneck escalation.
- Author comprehensive Work Instructions (SOPs) and Job Cards to standardize tasks and minimize process variation.
- Provide subject matter expertise during the conceptual phases of new projects to ensure 'Design for Logistics' principles are applied.
- Experience: preferably of 5 to 10 years of experience in high-volume manufacturing OEM"s, logistics, or supply chain engineering, with at least 5 years in a formal supervisory or leadership capacity.
- Education: Bachelor"s degree in Engineering, Supply Chain, Industrial Engineering, or a related field.
- 2+ years" experience with data-based development of end-to-end supply chain, logistics, and/or material flow processes for high volume, high complexity production or logistics facilities.
- Demonstrated skill in CAD software (AutoCAD) for layout planning, including 2+ years" experience.
- Strong capability in data analysis tools (Excel/Google Sheets) and analytical ability to break down complex problems and data sets to derive meaningful, actionable results.
- Hands-on experience with key manufacturing and logistics systems, such as Manufacturing Execution Systems (MES), Material Requirements Planning (MRP), or Warehouse Management Systems (WMS).
- An MBA or Master's degree.
- Experience working with Yard Management Systems (YMS).
- Experience with modeling or simulation software (Flexsim, AnyLogic, etc.) and data visualization tools (MS PowerBI).
- Ability to understand Engineering and Design direction and provide focused supply-chain solutions accordingly
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