Controls engineer

Robotics Controls Engineer

Job Description

The Robotics Controls Engineer will be responsible for designing, programming, integrating, and continuously improving automated systems and robotic cells in a manufacturing setting. This role supports production, quality, and safety objectives by ensuring reliable operation of industrial robots, PLCs, HMIs, motion control systems, and related automation equipment.

Responsibilities

• Develop, modify, and optimize PLC, HMI, and robot control programs.

• Design control system architectures, including network layouts, safety circuits, and motion control strategies.

• Specify and configure hardware such as servo drives, sensors, safety devices, and communication networks.

• Lead installation, debugging, and commissioning of robotic automation cells and assembly systems.

• Collaborate with mechanical and process engineers for seamless equipment integration.

• Validate system functionality, cycle times, and safety compliance prior to production hand-off.

• Troubleshoot controls and robotic issues impacting uptime and quality.

• Train maintenance and production staff on automation systems.

• Develop preventative maintenance and error recovery routines.

• Identify automation upgrade opportunities to enhance throughput, quality, and safety.

• Lead retrofit projects for existing lines with new robotics or advanced control strategies.

• Apply Lean Manufacturing and Six Sigma principles to optimize cycle time and reduce waste.

• Ensure systems meet OSHA, ANSI/RIA, NFPA, and ISO/TS safety standards.

• Implement and validate safety interlocks, emergency stops, and guarding systems.

Essential Skills

• Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or a related field.

• 3+ years in automation, robotics, or controls engineering, preferably in high-volume manufacturing.

• Proficiency in PLC programming, robot programming (Fanuc), servo programming, and vision systems.

• Hands-on experience with motion control, sensors, vision systems, and fieldbus communications.

• Strong troubleshooting abilities in hardware and software.

• Familiarity with safety standards such as ANSI/RIA R15.06 and NFPA 79.

• Ability to manage multiple projects and meet deadlines.

• Effective communication and cross-functional collaboration skills

Job Type & Location

This is a Permanent position based out of Lake Zurich, IL.

Pay and Benefits

The pay range for this position is $70000.00 - $100000.00/yr.

Great Internal Company Benefits

Workplace Type

This is a fully onsite position in Lake Zurich,IL.

Application Deadline

This position is anticipated to close on Nov 14, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email [email protected] (%[email protected]) for other accommodation options.