Senior Automation & Controls Maintenance Specialist

Join Us as a Senior Automation & Controls Maintenance Specialist

Own the uptime of complex production systems by combining advanced troubleshooting, predictive diagnostics, and continuous improvement leadership.

What You'll Do

• Resolve high-priority equipment issues via expert break-fix and preventive maintenance across mechanical, electrical, and control disciplines.
• Program, debug, and optimize control systems—dig into PLC logic, hardware interfaces, and configuration anomalies to eliminate recurring faults.
• Apply predictive technologies and interpret findings to guide proactive maintenance: infrared thermography, ultrasonic testing, power quality analysis, laser interferometry, ball bar, and vibration analysis.
• Drive CI initiatives using proven tools and methodologies; quantify results and cost savings.
• Source parts and propose engineered alternatives that enhance system reliability and reduce lifecycle cost.
• Perform to industry standards; uphold 5S and rigorous housekeeping.
• Operate machining equipment (lathe, drill press, grinder) and perform welding as needed to fabricate or restore components.
• Research emerging methods and technologies; update documentation and standard work for adoption across sites.
• Contribute to cost analyses for new equipment and repair/rebuild options; provide technical content for sales quotations and T&M assignments.
• Update CMMS records with accurate histories; analyze trends to prevent recurrence.
• Mentor junior technicians and step into project management duties when assigned.
• Advance your skills through on-the-job training and self-directed study.
• Follow all safety policies and technical guidelines; maintain strong situational awareness.

What You Bring

• HS diploma/GED required.
• Either: associate degree (technical) with 7+ years' relevant, industry-specific experience; or 10+ years of industry experience.
• Mastery of predictive maintenance techniques (e.g., vibration analysis, laser interferometer), precision alignments, and process equipment maintenance.
• Systems thinker across electrical, mechanical, fluid power, and controls—capable of diagnosing, evaluating options, and executing robust repairs.
• Proficient with hand and specialty tools; comfortable with advanced PLC/HMI networks and configurations.
• Six Sigma experience preferred; ability to travel on occasion.

Tech Stack & Equipment

• PLCs: Allen-Bradley and Siemens
• Variable Frequency Drives (VFD)
• Servo motors and conveyor systems
• Industrial power systems: 120/208/240/480V

Core Competencies

• PLC troubleshooting and programming
• Preventive maintenance planning
• Electrical schematics and electrical repair
• Mechanical diagnostics and repair
• Hydraulics and high-voltage safety

Work Environment & Physical Demands

While performing the duties of this job, the employee is regularly required to stand; walk; use hands/fingers to handle, or feel; reach with hands and arms; climb, ascend/descend or balance to heights that may require a ladder or lift; stoop, kneel, crouch, or crawl in confined spaces; and talk or hear. The employee is occasionally required to sit. The employee must occasionally lift and/or move more than 50 pounds. The employee is regularly required to use close vision and color vision. The employee is occasionally exposed to outside weather conditions and risk of electrical shock. Work is typically performed in a factory environment and is usually very loud. In the factory environment, the employee may be exposed to hazardous materials and/or greasy or slippery factory floors.